Asphalt plant technology and effects on production costs Related Information

How technological innovations are disrupting the asphalt

Feb 24, 2020 · Introduction of novel asphalt mixing plants technologies are palpably bolstering material quality and cost-efficiency. Novel plants are offering greater ease of transport and utilizing high quantities of recycled asphalt pavement (RAP). …

BENNINGHOVEN celebrates first asphalt plant made at

This innovative technology can be used to produce low-temperature asphalts at a temperature of 110 °C, which is around 40 °C lower than the roughly 160 °C required for conventional asphalt. This, in turn, cuts the energy consumption for asphalt production by about 9 kWh/t, which is equivalent to 0.9 l heating oil per tonne of finished asphalt.

Asphalt plant technology meets market needs | World Highways

Feb 16, 2012 · Plants for mixing asphalt are becoming more sophisticated than ever, while users are looking for ecological and technological benefits. Patrick Smith reports. When the Adige Bitumi Group decided to renew its old M 260 plant it chose to collaborate with Marini for the design and development of a plant with production …

Asphalt Production Sustainability Lowers Carbon Footprints

This technology exists and is advancing, but isn't ready yet on a scale that would support this demand. However, it's being developed for use in utility power plants. Once it reaches a level of production to be viable in that industry, asphalt plant demand would be a small side market.

Costs - Martins Zaumanis

In the UK, it is estimated that for a typical asphalt plant the WMA technology installation costs are low compared to other means of reducing emissions and the payback period is up to one year (Carbon trust, 2010). Higher RAP use, which may be realized by the use of WMA, can also significantly reduce the material costs of asphalt mixtures.

Economic and environmental impact study of warm mix

Jan 20, 2016 · Additionally, the constraints mentioned previously are present. For example, a small asphalt plant with an average annual production of approximately 50,000 t consumes 10 l of fuel (fuel oil, heating oil and diesel) with a standard deviation of 3 l to produce 1 t of conventional asphalt mix. 3.2. Environmental impact evaluation

Hot-Mix Asphalt Producers Monitor Profitability Through

Dec 28, 2000 · producer designation. Average aggregate cost per ton of hot-mix asphalt produced for all plants increased from $5.72 per ton in 1993 to $6.10 per ton in 1995. However, the aggregate cost per ton for lowest cost producers jumped from $4.05 in 1993 to …

Impactors are ideal for recycling asphalt and aggregates

Oct 08, 2021 · Keestrack R3e . The electric-diesel hybrid R3e impact crusher from Keestrack is engineered to achieve low emissions and low costs per ton, including running costs decreased by up to 70 percent when connected to a main grid electrical system. The R3e provides capacity up to 250 tons per hour in a range of applications, including asphalt and C&D recycling, and is designed for ease of …

The Future of Hot Mix Asphalt -

Hot mix asphalt has been used for ages to build roads and will continue to be the most ideal solution in terms of costs, energy savings and ease for building reliable and comfortable highways. Global hot mix asphalt has seen a great change in its constitution and production and the trend continues, thanks to asphalt's inherent capacity to evolve.

Asphalt Concrete - an overview | ScienceDirect Topics

James G. Speight PhD, DSC, in Asphalt Materials Science and Technology, 2016 Asphalt Concrete. Asphalt concrete is commonly called asphalt, blacktop, or pavement in North America, and tarmac in Great Britain and Ireland. Asphalt concrete is known by many different names, examples are: (i) hot mix asphalt (HMA), (ii) warm mix asphalt (WMA), (iii) cold mix asphalt (CMA), (iv) plant mix

TERBERG concrete mixer truck, used TERBERG concrete mixer


Asphalt plant technology and effects on production costs

Nov 14, 2017 · In terms of costs, a study conducted by application engineers from 6241 Ciber based on data from hot mix asphalt concrete producers in Brazil showed that more than 75% of the total costs involved are related to the materials (aggregates and asphalt cement). According to the same study, the fuel used in the dryer and for heating the asphalt in the tank represent the third highest cost …

Sustainability Assessment of Green Asphalt Mixtures: A Review

As indicated in Figure 22, adding RAP into gap-graded rubberized asphalt mixtures reduces energy and emissions during aggregate production and pavement maintenance with no significant influence on transport, asphalt binder production, plant production, work equipment, and construction. Decreases in energy consumption of and GHG emissions 1.2%

Astec and the advance of asphalt technology | Aggregates

Oct 23, 2020 · Developments in technology have seen state of the art asphalt plants evolve into increasingly mobile, versatile and low emission facilities with an ever greater rate of recycling. In this article by US-based asphalt plant manufacturer Astec Industries, the company assesses the development of the industry and sets out the latest technology developments.

Understanding combustion systems in asphalt plants - Roads

Combustion technology in asphalt plants. During production, aggregates are dried and heated in a drum with a burner on the opposite side of the aggregates' inlet. The liquid fuel injected into the burner is atomised – broken down into very small particles in order to increase the superficial surface area of the material and improve burning.

New Technologies Help Control Moisture in Asphalt Production

Nov 16, 2009 · All asphalt production businesses want to minimize the cost of ownership. The lower those expenses, the more competitive asphalt prices can be …

Making concrete and asphalt more sustainable

Aug 12, 2021 · According to Ammann – which supplies mixing plants, machines and services to the construction industry – the production of asphalt mixes for the construction market is changing quickly. This highlights the trend to use as much recycled material as possible, which reduces the environmental impact of asphalt production.

How to Drive Profits at the Asphalt Plant

Plants produce several blends of asphalt and those variable costs and sale prices have enough fluctuation in them depending on the product type—base, intermediate, surface, agency spec and so on. Because of this, it is important to understand your projected tonnage throughput in the plant by …

How New Technology at Your Asphalt Plant Helps Increase

May 28, 2020 · Lowering the stack temperature saves drying costs. For every 50⁰F the stack may be reduced, there is a 3% fuel savings. A variety of other new hardware and software control systems also are available and serve to boost asphalt plant productivity, accuracy and speed, while assuring consistent mix quality, including blending, burner, silo, and

Recycled Asphalt is Still the Future | Agg-Net

Recycled asphalt pavement (RAP) is a particularly valuable material to the asphalt production industry and its value will continue to increase as the cost of virgin aggregate and bitumen rises. Producers who can supply high-quality mixes with RAP with minimum energy usage and minimum environmental impact will be best prepared to compete in